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HomeMy WebLinkAbout1991-01-08 - AGENDA REPORTS - PURCHASE OF 13 GILLIG BUSES (2)NEW BUSINESS DATE: January 8,'1991 AGENDA REPORT City Manager Approval Item to be presented b : John E. Medina SUBJECT: PURCHASE OF 13 GILLIG "SPIRIT" BUSES FOR LOCAL SERVICE DEPARTMENT: Public Wor BACKGROUND At their April 17, 1990 meeting, the City Council adopted the first phase of the Transit Study and directed staff to proceed with the issuance of RFP's for the operation and acquisition of buses with exhaust emission particulate traps. On August 28, 1990, the City Council at its regularly scheduled meeting passed to second reading Ordinance Number 90-25 and determined that it is in the public interest and necessity to direct staff to work with the Foothill Transit Zone and negotiate a purchase price from the Gillig Corporation for 13 "Spirit" buses. After working with the Foothill Transit Zone, our bus consultant, and the Gillig Corporation, Staff recommends that a purchase order be issued to the Gillig Corporation for 13 "Spirit" Buses at a price of $143,389 per bus sans the $25,000 particulate trap. SANTA CLARITA TRANSIT PLAN The adopted Transit Plan requires the financing of 22 new buses to implement the required improvements to the City's local and commuter routes. The Plan as it relates to this report, recommends 13 buses for the new local routes scheduled to begin July 1, 1991. Eleven buses are required to operate seven routes and the remaining two buses are needed as reserves. They will be to rotated through the fleet for routine maintenance and to serve as an emergency backup in case a line bus goes out of service -due to an accident or major equipment failure. JOINT PARTICIPATION WITH FOOTHILL TRANSIT ZONE Last August, Staff became aware that a nearby transit authority called the Foothill Transit Zone was about to negotiate the purchase of Gillig "Spirit" buses, the same type of bus (midsize heavy-duty bus) Santa Clarita needed for its local transit service. The City Council directed staff to work with the Foothill Transit Zone to make one large order and thereby increase its ability to negotiate a lower cost. Working with the Foothill Transit Zone, City staff negotiated a price of $143,389 for each "Spirit" bus for a total purchase price of $1,864,057. This does.not include tax, delivery and exhaust emission particulate traps. In order to compare this quote to other like buses, particulate traps were priced separately. Traps are quoted at a price of $25,000 per bus for -a ­total of $325,000. With trapsAPPE the urchase price isA$2,18 7 �C�D c�����a9�em; .. 0 PURCHASE OF GILLIG "SPIRIT" BUSES Page 2 To ensure that the negotiated price of $143,389 was competitive with the sale of similar buses sold to other agencies, the City, through the LACTC, acquired the services of Richard Davis of Transit Maintenance Consultants. Mr. Davis found that the price quoted to the City is lower than the previous five bids Gillig has submitted over the last year. Mr. Davis' comparison takes into. account the various options the City has chosen and an inflation rate of four percent. See attachment I. However, he stated the .City should further investigate the cost of the particulate trap. Staff has completed its inquiry and will discuss its findings below. PARTICULATE TRAP The purpose of a trap is to reduce the amount of particulate emissions from going into the air. Its working concept is relatively simple. Trap particulates in a ceramic device, heat the device to burn the particulates into an ash and periodically service the trap. Nine months ago when the City Council directed staff to order buses with particulate traps, it was generally believed that sufficient technology existed to make their use in fleet service feasible. Subsequently, staff has discovered that trap technology has not kept up with its expectations. See Attachment II. To date, particulate traps are still in the experimentalstage, and no transit agency .in the United States use traps on their regular fleet buses. The Miami Valley .Transit Authority serving Dayton, Ohio has just received particulate traps on their order of 10 "Spirits." However, The traps for Dayton evolved through five generations before the fifth and current generation attained limited success. The traps are still not certified. Traps caused delivery of Dayton's "Spirits" to be late and cost $15,000 more than they were bid. Normally, it takes four months from the ordering to the delivery of a bus. The Dayton buses took 14 months. Dayton has yet to place these "Spirits" into service. Therefore no performance data is available. A report from the Gillig Corporation is attached with this report, (Attachment II) and a representative from Gillig will be on hand at the meeting to provide technological support on traps and air quality standards and respond to Council questions. City staff does not recommend equipping Santa Clarita's entire fleet of buses with particulate traps for the following reasons: 1. The cost of this new experimental technology is very expensive, $25,000 per bus or $325,000 for the 13 buses. This represents nearly 15 percent of the total cost. 2. Maintenance costs at this time can only be estimated, and no actual costs are available because the experimental models have not been in service long enough to gather sufficient data. 3. The lead time required to install traps on buses is one year. 4.. If traps are installed on all buses, a viable potential exists that the entire fleet could be grounded if a design flaw is discovered in the trap. i 0 PURCHASE OF GILLIG "SPIRIT" BUSES Page 3 5. There is a good possibility that .the cost of traps will decrease. due to increased manufacturing efficiency and the addition of manufactures. Currently there is only one manufacture of the trap, the Donaldson Corporation, who in turn imports a key trap component from Germany. However, this is not to say that the City of Santa Clarita should not be a part of the solution in lowering particulate diesel emissions from the air. Staff recommends that one of the 13 buses be made particulate. trap ready so that six months after their delivery, a trap may be installed. All buses ordered will conform to Federal, California Air Resources Board, and So. California Air Quality Management District clean air standards. The one bus ordered with the trap may then be monitored for performance and maintenance costs. With this data, staff may then be able to adequately address the cost of running buses with particulate traps. Staff recommends that only one bus be made particulate trap ready. To ready the entire fleet may not prove prudent, as future trap designs may evolve in a way which may be more effective, but not necessarily fit the current installation design patterns, thereby rendering their "trap readiness" ineffective. SUMMARY Based on staff's investigation of the Gillig "Spirit" through various agencies using "Spirits," our consultant Transit Maintenance Consultants, the County .of Los Angeles Public Works, LACTC, private transit operators and our own staff's knowledge of Gillig products and post production service, staff believes that it is recommending to the Council a very good midsize heavy-duty bus at a competitive price. The City should assist in building the bridge across the technology gap that exists between experimental particulate traps and a trap ready for regular fleet service by dedicating one bus as experimental. This would make Santa Clarita the smallest transit agency in the country using this technology. Staff has hired a design consultant to develop three transit 'logos and color schemes for all transit vehicles. The three choices will come to Council for their consideration and selection at the next meeting or the first meeting in February. RECOMMENDATION Direct staff to issue a purchase order to the Gillig Corporation for. the issue of 13 "Spirit" buses. One bus shall be made particulate trap ready, and the trap shall be installed when it is available for installation. 10/26/90 Date of Bid SANTA CLARITA BID PRICE JUSTIFICATION 8/90 Foothill/ =i Y %* Property Santa Clarita Syracuse Monterey Olympia Colo Springs Dayton Date of Bid 10/90 8/90 8/90 12/89 3/90 11/89 No. of Buses 20 2 11 8 2 10 Bid Price $168,389 $130,315 $136,563 $134,987 $129,072 $155,903 No Taxes (delivered) :zmzccaaaasaasaaxvaaxxaaaaaaavasxanaaacxaaaszavaaaaaaaxaman:zacaxaaaaaaaaaaaavaaxaavavaaazxxxxaaaaaa Lift Incl. Incl. Incl. Incl. $2100 $2100 A/C Incl. $2100 $2100 $2100 $2100 Incl. Farebox Electronic $4400 $4400 $600 $4400 Incl. Destination Electronic $2250 Incl. Incl. $2250 $550 Signs Particulate incl. $24,900 $24,900 $24,900 $24,900 $9,900 Traps Retarder Incl. $3250 $3250 Incl. Incl. Incl. y Seats •�C Incl. ($1100) ($TOO) ($350) Incl. ($700) Body & Touch,Tape $450 ($180) Incl. $450 $450 Doors Door Remote -- ($600) ($600) ($600) -- -- Mirrors Passenger Pullcords ($400) incl. ($400) Incl. Incl. Signals - Aluminum Incl. $1500 Incl. $1500 $1500 $1500 Wheels Aux Oil Incl. $360 $360 $360 $360 $360 Filter exsaaacvzcaxaazaaaaaaaaaaaasaacaaaza:aaaaaaaaavvzmmavnzavavvs:axaaxxxxxxxaaaxxaaaxxaxazaazazaaaaaaa= Sub Total $167,425 $170,093 $163,097 $167;132 $168,563 Inflation 1,005 1,021 5,382 4,011 6,086 4:0%/year Total $168,389 $168,430 $171,110 $168,479 $171,143 $174,631 These costs are listed to assist in the comparison of our bid price to those of other agencies. 13 • 0 'GILLIG CORPORATION Hywrd TEL: 415-785-6819 Dec 26.90 7:58 NO -006 P.02iO4 '`��' � ; � � � � � ( � ..: •r. ,, :o r a. �. ;.; w. i.. A'n s.^,. u. •,,. W... t.a..,,, �c e�ttr�iroz—� :^vsi :a GILLIG CORPORATION Box sma HAYWARD, CA JFOPNIA X540.3008 TELEPHONE 4.5'785•'500 December 20, 199C FAX4'5785681g Mr. Dennis Luppens Administrative Assistant City of Santa Clarita 23920 Valencia Boulevard, Suite 300 City -of Santa Clarita, California 91355 Dear Dennis: As requested, enclosed is information pertinent to your decision regarding the benefits and feasibility of equipping your new buses with particulate traps. Basically, particulate traps are.automatic, devices, attached to a vehicle's exhaust, to being exhausted to the air. In deciding on essentially six main issues to consider - Clean Air Benefits self-cleaning filtering stop diesel soot from their use, there are The traps do reduce the particulate (soot) level in the vehicle's exhaust gases, however, they do not reduce other emissions such as NOx and HC's. The particulate matter (PM) cr soot is not harmful to the atmosphere, in that it does not create smog or ozone depletion like the other exhaust elements. So. the non-use of traps does not help in cleaning up an eye sore, but it also does not harm the environment. 2. Ccmoliance with Reculation5 In the last few years. both the EPA and CARB have introduced successively stricter regulations governing exhaust emissions, and the vehicles as proposed (non -trap) comply with the EPA's. CARB's and the South Coast AQMD's applicable regulations (see attached letter), 3. Trap „Reliabilitv :rap technology is still in its early developing states. Trap development started about, 2 to 3 years ago, but the normal development cycle for such a device is 5 to 6 years. and, consequently. there is no reliability history for this still constantly evolving device. There is not even one trap - equipped production bus running in revenue service in the U.S. today. There are only about a dozen retrofitted field test vehicles running in experimental programs. and these are constantly monitored and updated, and so have not accumulated any substantial mileage history. Gillig began development of a trap system for the Spirit in November, 1989, with the Dl­ald:,on Company (the only viable trap manufacturer in the t`ka Cummins Engine Comrar,y re.enr:y imcided to e,^,t proar'%:' 3n_ ..._ GILL.IG CORPORATION Hywrd TEL: 415-785-6819 Mr. Dennis Luppens December 20. 1990 Page 2 Dec 26,90 7:58 No.006 P.03iO4 0 our design has evolved through four generations of development, and as yet, we do not have a system with consistent reliability. 4. Cost Effectiveness '.Craps are an extra sophisticated device which not only cost a lot more to buy, but will also require service and, consequently, will cast more to operate. In addition, the fact that the traps have unproven reliability means there will be operating problems as well which will result in additional road calls and downtime, Attached is an estimated analysis which shows ar. annual savings of about $200,000 if you avoid using the unproven traps. That extends to almost $2.5MM over the life -of the fleet and still does not include the cost and ridership impact of road calls and downtime. 5. purpose and Intent The purpose and intent of these buses is to provide a service to the public as well as improving traffic and the environment by getting people to use public transit and not their cars, However, traps will likely work against that purpose because of their unproven reliability, they will create sceduling and ridership problems which will discourage transit use. A slightly cleaner bus sitting idle in a yard beca-se of service problems does not promote clean.air, because it forces the public to use many older and "dirtier" cars which is certainly opposite to the purpose and intent of this procurement. 6. Timing Certified particulate traps will not be available until late 199: for large engines (see attached Detroit Diesel letter). However, no engine or trap manufacturer has made a commit-ent to certify traps for medium sized engines (as used in the Spirit). Conse- quently. Gillis would be unable to build a Spirit with a certified trap until some time in 1992. We can zrovide an uneertif_1e trap in 1991. but the leadtime is approximately 6 mc,iths a::d this would delay delivery of these buses to about Seat./et. of 1991. We hope the above explanations and comments will he_p the City reach an in`orme- an! re,jonsible decision, It is Gillig's recommendation that he C.ty not purchase buses with the unproven and costly traps. We believe that every Citizen and company should do whatever possih:Q to clean up our environment. but tate major burden of development should be bourne by 1.;._cer cr : �;:�aa::;ons that can 64, to be "guinea pigs" and have the an(' 9 technical c=-pabilities to deal with developing technology. We reepe,tfully s•,;_est the City GLL-IG CORPORATION Hywrd TEL: 415-785-6819 • Ur. Dennis Luppens December 20. 1990 page 3 Dec 26.90 7:58 No.006 P.04/0u 10 consider a demonstration program at a later stage when a more rel_able and cost effective trap becomes availabl%. Gilliq intends to serve the City's bus needs and will provide, to the test of our ability. the safest. most reliable and most cost-effective buses possible. If you have any questions on the above, please call. Very truly yours, GULIG CORPORATION Eiji Kinoshita Sales Engineering Coordinator EK: as Znc. cc:: S. 'Macleod 14. Reich J. Fleff